UGMIC's thread technology consultant recommends that the "core problem-solving approach" should be established as follows :
Problem symptoms → Check working conditions → Judgment → Threading tool selection → Threading tool parameter optimization → Verification
rather than jumping directly from the "problem" to "tool replacement" and other trial-and-error methods.
UGMIC is a high-quality manufacturer providing (thread tool selection × thread tool parameter optimization).
5.1 Common thread problems
Mainly includes :
Thread quality issues
Threading tool - tap problems• Abnormal thread dimensions
• Thread size accuracy fluctuates
• Insufficient thread precision
• Incomplete thread profile
• Rough thread surface
• Thread surface scratches
• Thread exit burrs
• Thread breakage at the outlet
• Thread outlet tooth deformation
• Unstable quality of thread outlet
• Insufficient tap life (thread gauge failure)Workpiece thread function problem
• Tap wears out quickly (inspection failure)
• Silk tapping blade breakage
• Tap thread wear
• Tap chip entanglement
• Tap chip clogging
• Tap chips get stuck
• Tap chips sticking
• Poor chip removal in blind holes from taps
• Tap chips scratch the threads
• Chips adhere to the end of the tap thread
• Thread gauge detected abnormality
• Go gauge failure = unable to proceed to the end
• Go gauge failure = can only enter 2-3 turns
• NoGo gauge failure = can enter 2-3 turns
• NoGo gauge failure = Can go all the way through
• Go gauge and NoGo gauge failure
• Difficulty in coordination
• Threaded assembly failure
• Thread torque test fracture
• Thread tensile test fracture
• Cracks in threaded ammonia fumigation test
• Threaded dry seal test for air leakage
• Threaded dry seal test for leaks
• High-pressure test for leaks during thread assembly